Cashew Machines
Cashew Machines List
with a useful tool material.According to district Franchises Are giving.- hands Gloves
- Soya
- Blood Handel
- Cans
- Carat 20 kg.
- Plastic basket
- 20 kg tub
- Piece of Trash
- Castor oil
- Kerosene
- Powder Nirma
- Soap
- Sand-bricks
- For broom supadi
- Empty gunny bags (bags)
Cashew raw material (raw material) to prepare and cashew nuts (buy-back) will be taken.
Information about the cashew business
| Kg / ton capacity | Machine price | Raw material (according to the price of Rs. 100) | Tools material (Working of capital) | Total project value | After each costs more than 1 day's earnings |
|---|---|---|---|---|---|
| 50 kg | 87,400 | 70,000 (500 kg, 10 days) | 10,000 | 1,67,400 | 500 |
| 100 kg | 1,18,000 | 1,40,000 (1,000 kg, 10 days) | 13,500 | 2,17,500 | 1000 |
| 250 kg | 3,45,000 | 2,80,000 (2000 kg) | 23,000 | 6,58,000 | 2500 |
| 500 kg | 5,42,000 Fresh 1 | 4,90,000 (3500 kg) | 46,000 | 10,78,500 | 5000 |
| 500 kg | 10,83,500 Fresh 2 | 4,90,000 (5000 kg) | 50,000 | 18,33,500 | 6500 |
| 1 ton | 22,70,000 | 22,40,000 (16 tons) | 1,00,000 | 46,10,500 | 12,500 |
| 2 ton | 33,75,500 | 44,80,000 (32 tons) | 2,00,000 | 80,55,500 | 25,000 |
| 3 ton | 47,80,000 | 67,20,000 (48 tons) | 3,00,000 | 1,80,00,000 | 37,500 |
| 4 ton | 55,55,000 | 89,60,000 (64 tons) | 4,00,000 | 1,45,55,000 | 50,000 |
Rules
l Cost of raw material will be above Rs. 140.
(The cost of raw material should be deposited with the company)l The material will be ordered on Tenth day after placing the order.
l The machines will run on single phase or three phase connection.
l Transportation and GST for the machines will be charged extra.
l Training and installation for the machines will be provided by the company.
l Guideline for government subsidy will be given and documents to be submitted to the government will be given by the company.
l 60 % to 70% loan can be approved on the machines. (loan from the bank can be approve on the basis of client's documents)
l MOU is compulsory to visit a running cashew processing unit.
l The date and venue for the visit to a running cashew processing unit will be informed by the company.
l Note that all details above are in numeric.
Cashew Small machine
50 kg cashew unit
| Machinery Details | Price |
|---|---|
| Boiler 30 kg | 30,000 |
| Dryer 18 kg | 32,400 |
| Manual Hand gear cutters (2 units) | 25,000 |
| Total | 87,400 |
| Number of employees (Men / Ladies) | 3 |
| Unit of space | 10x10(sq.ft) |
| 1 day earnings | 500/- |
100 kg cashew unit
| Machinery Details | Price |
|---|---|
| Boiler 50 kg | 40,000 |
| 36 Dryer | 40,500 |
| Manual Hand gear cutters (3 units) | 37,500 |
| Total | 1,18,000 |
| Number of employees (Men / Ladies) | 6 |
| Unit of space | 10x25(sq.ft) |
| 1 day earnings | 1000/- |
250 kg cashew unit
| Machinery Details | Price |
|---|---|
| Boiler 100 kg | 85,000 |
| Dryer 50 kg | 50,000 |
| Auto Cutter | 1,20,000 |
| Manual Hand gear cutters (2 units) + scrupling machine | 25,000 + 65,000 |
| Total | 3,45,000 |
| Number of employees (Men / Ladies) | 12 |
| Power Capacity | Single face |
| Unit of space | 40x40(sq.ft) |
| 1 day earnings | 2500/- |
500 kg cashew Unit (face-1)
| Machinery Details | Price |
|---|---|
| Boiler 160 kg | 1,20,000 |
| Dryer 100 kg | 90,000 |
| Auto Cutter (units - 2) | 2,30,000 |
| Hand manual gear cutters (3 units) + scruping machine | 37,500+ 65,000 |
| Total | 5,42,000 |
| Number of employees (Men / Ladies) | 21 |
| Power Capacity | Single face |
| Unit of space | 40x40(sq.ft) |
| 1 day earnings | 5000/- |
500 kg cashew Unit (face - 2)
| Machinery Details | Price |
|---|---|
| raw-grader auto | 51,000 |
| Boiler 160 kg | 1,20,000 |
| Dryer 100 kg | 90,000 |
| Auto Cutter (units - 2) | 2,30,000 |
| Manual Hand gear cutter (units 3) | 37,500 |
| Piling machine (shells extract)+ scruping machine | 2,25,000+ 1,80,000 |
| Total | 10,83,500 |
| Number of employees (Men / Ladies) | 17 |
| Power Capacity | 3 face |
| Unit of space | 40x40(sq.ft) |
| 1 day earnings | 6,500 |
Cashew Automatic Machinery
1 ton cashew Unit capacity
| Machinery Details | Price |
|---|---|
| raw-grader 1 unit | 1,20,000 |
| Boiler 320 kg | 1,80,000 |
| Dryer 150 kg Hot 1 Piece | 3,00,000 |
| Dryer 150 kg (hot and cool) 1 piece | 2,00,000 |
| Auto Cutter (4 Nose) units 3 | 5,40,000 |
| Hand gear cutter (units 5) | 62,500 |
| Scuping machine / separator / Brower/ vibrator 200 kg (hours) (cashew nuts to split) 1 piece | 3,50,000 |
| Piling machine (photari to extract) 1 Head 40 kg (hours) with grading | 3,60,000 |
| The total price of the machine | 21,12,500 |
| Number of employees (Men / Ladies) | 32 |
| Power Capacity | 3 face |
| Unit of space | 2500(sq.ft) |
| 1 day earnings | 12,500 |
2 ton cashew Unit capacity
| Machinery Details | Price |
|---|---|
| raw-grader 1 unit | 1,20,000 |
| Boiler 620 kg | 2,50,000 |
| Dryer 250 kg Hot 1 Piece | 4,00,000 |
| Dryer 250 kg (hot and cool) 1 piece | 3,00,000 |
| Auto Cutter (4 Nose) units 6 | 10,80,000 |
| Hand gear cutter (units 5) | 62,500 |
| Scuping machine / separator / Brower/ vibrator 200 kg (hours) (cashew nuts to split) 1 piece | 3,50,000 |
| Piling machine (photari to extract) 1 Head 100 kg (hours) with grading | 4,50,000 |
| The total price of the machine | 30,12,500 |
| Number of employees (Men / Ladies) | 50 |
| Power Capacity | 3 face |
| Unit of space | 4000(sq.ft) |
| 1 day earnings | 25,500 |
3 ton cashew Unit capacity
| Machinery Details | Price |
|---|---|
| raw-grader 1 unit | 1,20,000 |
| Boiler units-2 x 640 kg | 5,00,000 |
| Dryer 500 kg Hot 2 Piece | 5,50,000 |
| Dryer 500 kg (hot and cool) 1 piece | 3,25,000 |
| Auto Cutter (4 Nose) units 9 | 16,20,000 |
| Hand gear cutter (units 5) | 62,500 |
| Scuping machine / separator / Brower/ vibrator 200 kg (hours) (cashew nuts to split) 1 piece | 7,00,000 |
| Piling machine (photari to extract) 1 Head 100 kg (hours) with grading | 4,50,000 |
| The total price of the machine | 43,27,500 |
| Number of employees (Men / Ladies) | 70 |
| Power Capacity | 3 face |
| Unit of space | 5000(sq.ft) |
| 1 day earnings | 37,000 |
4 ton cashew Unit capacity
| Machinery Details | Price |
|---|---|
| raw-grader 1 unit | 1,20,000 |
| Boiler units-2 x 640 kg | 5,00,000 |
| Dryer 500 kg Hot 2 Piece | 8,25,000 |
| Dryer 500 kg (hot and cool) 1 piece | 3,25,000 |
| Auto Cutter (4 Nose) units 12 | 21,60,000 |
| Hand gear cutter (units 8) | 1,00,000 |
| Scuping machine / separator / Brower/ vibrator 200 kg (hours) (cashew nuts to split) 1 piece | 7,00,000 |
| Piling machine (photari to extract) 1 Head 100 kg (hours) with grading | 4,50,000 |
| The total price of the machine | 51,80,000 |
| Number of employees (Men / Ladies) | 85 |
| Power Capacity | 3 face |
| Unit of space | 6500(sq.ft) |
| 1 day earnings | 50,000 |
Profit paid by the company per process
Capacity per kg
|
50 kg | 100 kg | 250 kg | 500 kg | 500 kg* |
Profit per process(Rs)
|
500 | 1000 | 2500 | 6500* |
Expenses paid by the company per process.
No. of staff members
|
3 | 6 | 12 | 17 | 21 | |||
Labor charges paid by the company
|
540 | 1084 | 2160 | 3750 | 3780 | |||
Electricity charges paid by the company
|
20 | 40 | 100 | 200 | 200 | |||
Rent of the shed paid by the company
|
40 | 80 | 200 | 400 | 400 | |||
Stationary cost paid by the company
|
12 | 24 | 60 | 120 | 120 | |||
|
It is compulsory to deposit the rent agreement to claim the shed rent. (Shed rent will be fixed on company formula) |
||||||||
| The deposit for the raw material, Rs. 1,000/kg Should be credited to the company which will be returned with the finished product. (The penalty for bad goods will be deducted from the deposit) | Labor charges Electricity Shed rent Stationary |
READY GOODS should be delivered to the company’s Navsari Unit Peels and skins will be collected by the company’s vehicle district wise. |
|---|---|---|
| The rent for raw material will be Re. 1 /kg which Will be paid by the company. |
Note
Cashew Products
Cashew Nut Shell LiQuid
The liquid inside the shell represent 15% of the gross weight and has some attractive medicinal and industrial uses. The liquid is one of the natural resin that is highly heat resistant and is used in braking system and in paint manufacturing.
Raw Cashew Nuts
The Raw cashew nut is the main commercial product of the Cashew tree,though yields of cashew apple are eight to ten times the weight of the raw nuts
Cashew Kernels
It is estimated that 60% of cashew kernels are consumed in the form of snacks while the remaining 40% are included in confectionery.
Three main cashew products are traded on the international market; these are Nuts, Cashew Kernels and Cashew Nut Shell LiQuid (CNSL). A Fourth Product,the Cashew Apple is generally Processed and consumed locally.
Cashew Nut Processing
Cashew Nut Processing manual – the Basics
| Cashew Nut Processing | Quality Control Process | Cleanig, Roasting Coling | Shellling, Drying, Peeling | Grading and Packing |
|---|---|---|---|---|
| Quality Processing Stages | Before Processing | The Steps | Hygiene Practices | Grading Specified |
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Before the market
Shelling/Cutting
Two people work togethe at each shelling machine
The first cuts the nuts and the second person opens them by a pin separating the kernel from the shell.Daily Production is about 30kg per team.
Drying.
The raw kernels are put in aluminumperforated trays and then put in an electric/steam drying machine for three hours at a constant temperature of 80 deg. C. The moisture content of the raw kernel is reduced from 7% to 3% to prevent natural deterioration.
Peeling
Manul peeling is done by gentle rubbing with fingers by use of special peeling knife; with this operation 10-12 kg of kernels can be peeled per day.
Grading and Packing
There are 27 specific grades of cashew nut kernels obtained from peeling.The major work is to select the kernels according to size,shape color and count.Once the kernels have been graded, and after going through final quality control; they are packed in pouches of 25lbs/11.34kg net weight. The pouches are vacuum-packed to extract air and carbon dioxide; then,nitrogen gas is injected in and the pouch is automatically sealed.The final process prevents the product deterioration and extends the storage/shelf life of the kernel up to 5 years if the pouch is not punctured.
Fully Automatic Cashew Processing Plant
- 44v AC 15HP Power Required 3 Phase.
- Minimum Capacity 300kg. Per hour Processing
- Labor required 5 person.
- Broken ratio < 5-10%.
- Individual fully control of each Machine through VFD Panel Such as Speed control,timer, on/off Control.
- Power protection through contactor
- 85% whole nut Accuracy
Cashew Nut Peeling Machine
- MAXIMUM Cashew Nut Broken Ratio 4% To 5%.
- Peeling Ratio 85 to 90%.
- Processing Capacity 80kg To 100 Kg Hour.
- Powers Require 1.7k/w 230v Ac.
- Weight 80Kg. Air pressure Requires 4-10 Kg.
- Moisture Contens 4%.
- Kernel Full Ratio 80 To 85% . Compact Design.
- Trouble - free Operation
- Corrosion Resistance . Excellent Finish.
- High Peeling Efficiency Low Broker Ratio.
- Works On Air Compressor Maintenance Free.
Boiler With Steam Cooker
- OPERATING Raw Material- Wood,Cashew Shell, Cakes, Agro Waste
- Capacity Start From 40 Kg. /60Kg./80Kg/160 Kg./320 Kg./640Kg. And Any Other Higher Capacity As Per Customer Requirements
- Steam cooker With Single Or three Shell/Stage.
- Easy To Operate And Handle.
- With Basic Safety Measures.
- Corrosion Resistance.
- Abrasion Resistance Low Coast High Performance.
Rules
The rules to run the city smart Cashew Processing Unit
- The delivery of the machine will be given within 50 to 60 days after the full payment of the machineries. After the company fixes the delivery date of the machine, the customer will have to deposit the amount for raw material as per the capacity of the Unit. No controversy will be allowed and no call will be attended within the time limit.
- After the machinery reaches the Unit, technicians will attend the installation within 7 days and the machinery will start working after 7 more days. If there are complaints within these 15 days, they will be rectified. After this period, no complaints will be attended to.
- Within 10 days of signing the MOU, contact the concerned officer and collect information about the neededelectricity and wiring and make fittings accordingly. The company will not take any responsibility about this. The customer will be responsible to make 10 X 10 micher room for 500 k to 4 tons.
- It is compulsory for the owner of the machinery and the boiler operator to take training to start operating the machinery. The company will issue a certificate after the training and after that the machinery can be operated. The training will be given at your Unit.
- For any personal problem or plant related issue, the owner should contact the City Group officer with whom the contract has been signed. The call timings will be from 10 am to 6pm. (Monday to Saturday).
- The raw material will be delivered after 10 days of full payment for the same. The quantity of the raw material will not be less than the full capacity of the Unit. (Saturday, Sunday and public holidays will not be counted).
- It is compulsory for the Unit owner to operate the manual hand gear cutter. 50 kg raw material should be cut on the hand gear cutter. If the hand gear cutter is not used by the Unit owner, the company will not be responsible for the loss. Auto cutter should be used only after 30 days.
- The Unit owner should take 40% in the first month, 70% in the second month and 100% of the raw material in the third month for cutting. (The company will not be responsible for the loss due to cutting not matching the company’s standard).
- The unit should be cleaned every day, the raw material should not be kept carelessly, and the operator should keep a daily written log of staff’s work. Complete details of raw/ finished material should be noted down daily. No material should be taken for cutting without weighing. The weight of skin and dust and finished product should be noted daily.
- It is compulsory for the officer in–charge to note the daily work output in the log book. These details should be compulsorily informed daily on phone No. 93758 59221 between 11 am and 1 pm. If daily log is not received, the account for finished product will not be settled.
- The ready product will be checked according to the bill number. The quality of the checked ready product will be given to you in a sheet. After that the payment will be transferred to your account.
- Any job work of City Group will be given and taken in writing. No disputes will be accepted thereafter.
Specialities
The specialties of City Cashew Automation Plant
City Cashew Processing Service (with buy back) / City Cashew Technical Guideline
City Cashew Business Support/ City Cashew Audio – Video online
Total technical information will be provided by the company. First time in India, a complete buy back based City Cashew Processing industry (Raw material will be given and finished product will be accepted). We will arrange for the approval of government help and subsidy.
Domestic Industry
Earn from Home, less Investment more profit
Cashew Processing Machines of 50 kg, 100 kg, 250 kg and 500 kg capacity are available
(Finished product will be accepted in return of raw material.)
Know your strength. Be a part of the Individual Enterprise of City Group and avail the basic facilities and group’s work field and become self dependent. We invite Gram Sarpanch, Gram Members, Gram Sevaks, Talati, women from Aanganvadi, Sakhi Mandals, Fishermen, Forest officers, Rural Co operatives, Milk Producers Co operatives, Self Help Group, Agriculture related institutions, on private or government based institutions to participate and give your contribution to the agro industry.
Health Benefits
- Aids in curing cancer
- Boosts immune system
- Promotes formation of red blood cells
- Helps to maintain good health of bones
- Reduces risk of type 2 diabetes and anemia
- Help to lower risk of formarion of gallstones
- Beneficial in lowering blood pressure and triglyceride levels